Jeppe Gade

    SW/HW Engineering

    Email: jeppe@gade.se

    Personal webb: www.gade.se

Products

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This is a short presentation of products I have developed or been involved in

 

03/2006 -   11/2008

 SEANET Maritime Communications

Stabilized Maritime Satellite Communications platform C-MAX

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Pict 8.1: Me in the lab at Arninge, a former PowerWave site.

I made the System development, some mechanical design and all Electronics (Digital, Analog and RF) Design and some of the SW development. We started with a team of three persons and for a short time we where seven persons in the team.

 

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Pict 8.2: The dish is made of a mold with carbon fiber.

 

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Pict 8.3: Tracking satellite signals outdoors. The radome is not mounted yet.

 

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Pict 8.4: The antenna platform.

The stepper motors with special Harmonic Drive gearboxes are compensating for the ships experiences of pitch, roll and yaw movements in order to continually track the fixed geostationary orbital satellites. The movement forces can be very high and the system is capable of moving up to 70 degrees per second. The demand of dynamically exactly pointing to the satellite is within fractions of degrees and this is partly made by controlling the microwave beam electronically.

 

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Pict 8.5: Controller board CMC

Embedded Linux processor from AXIS, ARM processor and embedded CORTEX processor in a Mixed Signal FPGA FUSION600 from ACTEL. The board is controlling 3 stepper motors and is equipped with GPS, Electronic Compass and Tilt Sensor. Communication over LAN.

 

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Pict 8.6: The RF-board is equipped with dual tuners and demodulators from Zarlink and a logarithmic detector.

 

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Pict 8.7: The RF-board mounted on the mother board

 

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Pict 8.8: The RF-sealed case and all connections to LAN, USB, SD-Memory, GPS, Compass, EBS-module and the drives for TILT, PAN and Skew including optical sensors and power steering to the BUC.

 

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Pict 8.9: Developing the FPGA functions.

 

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Pict 8.10: A lot of interconnections made with DB9 standard extension cables.

 

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Pict 8.11: An early version of the EBS board made of capton and the controller board

 

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Pict 8.12: An EBS-board from another product.

 

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Pict 8.13: TILT position sensors

 

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Pict 8.14: Testing a GPS Compass with two Active Antennas

 

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Pict 8.15: Testing the GPS compass with Gyro and a TILT sensor on the right side

 

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Pict 8.16: Adapter for the TILT sensor

 

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Pict 8.17: The harmonic drive

 

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Pict 8.18: The Slipring

 

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Pict 8.19: The Slipcon

 

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Pict 8.20: The Slipring

 

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Pict 8.21: Testing a Magnetic Compass with TILT sensor. The board was mounted in a plastic box with an aluminium frame and DB9 contact.

 

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Pict 8.22: A microstep driver for the smaller SKEW stepper motor for the polarity angle.

 

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Pict 8.23: The main DC-power supply to the stepper motors

 

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Pict 8.24: The main DC-power supply with the huge toroid transformer

 

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Pict 8.25: The stepper motor controllers at the right side with adapter board for the DSUB9-cable

 

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Pict 8.26: The TILT-table for testing dynamic control system

 

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Pict 8.27: The TILT-table motor control.

 

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Pict 8.28: The rotary joint platform

 

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Pict 8.29 The stepper motors and gearboxes.

 

10/2003 -   10/2004

 Combitech Systems AB - Test system

The European Tornado fighter plane.

Mechanical and Electronics Design and construction of a complete Test System for Electronic Warfare system.

 

11/2001- 11/2003

- SAAB Avionics AB (SAAB Tech AB) Järfälla

 

The European Tornado and Swedish JAS Gripen fighter planes EW-system.

Tornado Radar Warning System

 

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Pict 6.1

 

Tornado Radar Warning System

http://products.saabgroup.com/PDBWebNew/GetFile.aspx?PathType=ProductFiles&FileType=Images&Id=7638

Pict 6.2

The most modern RWR available today, featuring:
• Wide frequency coverage - C through K band.
• True six port monopulse receivers - narroband as well as wideband.
• Antenna installation with negligable obscuration effects.
• True real time pulse processor with unique characteristics.
• Two Single Board Computers of latest COTS technology - for RWR and Defensive Aids processing respectively.
• Optional digital receiver yields excellent selectivity and passive ranging performance.

 

Hi speed measurement and calibration peripherals unit in the RWS-system.

Test unit for verifying and production testing

 

 

 

08/1998 - 10/2001

- NOKIA Svenska AB

WCDMA telecommunications systems. Sweden and Finland.

Designed a new Baseband board for a GSM basestations

 

Designed a complete new baseband-function block for a micro base-station complete with LAN-communication, E1/T1,RS232,RS485, Bluetooth for commissioning, program controlled ref. clock, PowerPC, DSP and FPGA etc.

 

Designed a new digital control and communication board for a 3G transceiver.

 

Member in a group for development of a micro basestation for 3G.

 

 

06/1992 - 07/1998

- NOKIA MAILLEFER AB

Responsible for RF, Analog and digital measurement system design for parametric measurement quality systems in cable manufacturing.

Design of a complete test-system for LAN-cables in cable manufacturing.

Schematics ,PCB- and mechanical design.

SW programs developed:

1992 Driver for SC204-BO204, BUS_SEL  1.00  NOKIA‑MAILLEFER  921118

Windows PC-program for remotecontrol of measurement computer ABMAN

 

Programming embedded Pentium system in QNX OS with Realtime C.

1996 Drivers and testprograms for: IBUS, RMU, CMU

1996 CPLD VHDL Programmed chips: CPLD501, CPLD502, CPLD503, CPLD504   (statemachine)

Products

Instuments

AB100

AB110

IV401

LT568

Connect

CT159

CT201

CT202

CT203

CT204

CT205

SC204

BO204

OS Sys

DEC RT11

DOS

Windows

QNX

System

SY301

SY302

SY303

SY305

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Pict 4.1: LT568 with built in HP Network Analyzer, Pentium processor with TFT screen, measuring boards for resistance and capacitance and Connection tables

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Pict 4.2 Capacitance measurement board

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Pict 4.3 Capacitance bridge

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Pict 4.4 Resistance measurement board

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Pict 4.5 Sector controller

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Pict 4.6, 4.7 Sector board and 4 connection units

LT568 LAN-cable Test Set

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 Pict 4.8

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Pict 4.9, 4.10, 4.11

The RF connection table with special designed boards with self cutting connecting leeves to the insulated twisted pair cable

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Pict 4.12: AB110 with networkanalyser and built in PC with plasmascreen

04/1989 - 05/1992

-          Ingenjörsfirma J. Gade Consultancy

Development for Kontrollelektronik AB, Söderkoping, Sweden

Design of microcontroller systems for environment measuring and control.

Design of microcontroller system for automatic handicap kitchen.

Programming in C.

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Pict 3.1:

 

03/1987 – 03/1989 

- SEMCON

- Bofors – Robot 70 and Bamse

Mobile computersystem for Signal capture and evaluation of missile flight data

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Pict 2.1: Programming in TurboPascal. Graphical presentation.

 

- ERICSSON - System design. Sweden

Functions in measurement data capture from the radar system Ericsson Giraffe and Sea Giraffe. Programming in Realtime Pascal ‘ERIPASCAL’

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Pict 2.2: The Ericsson Giraffe Radar at work

 

 

 

04/1975 – 02/1987

- ERICSSON

Production engineering, design of computerized process supervision for printed circuit board manufacturing.

Design of robot handling systems.

 

Clean room technology.

 

System responsibility of VAX computer center.

 

Design and construction of the world’s first microcomputer controlled pulse plating rectifier for gold-plating. SW design in Assembler.

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Pict 1.1: Controller with Motorola M6800 and additional electronic interfaces

 

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Pict 1.2: Water cooled current controlled rectifier

 

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Pict 1.3: The current sources for computer controlled pulsed goldplating installed in cabinette.

The current comes as pulse-trains at 100 A aprox 6V DC with a duration of some ms and the train is 13 pulses with aprox 3 ms between pulses. Then there is a DC controlled period between. In this way we  could create a multilayer goldplating layer with different crystal structures between the layers. The result is a solid layer with a strength that is 5 times normal goldplating. The goldplating layer is normally weared out during the contacts insert and removal movement but with this crystalized multilayers the total amount of gold can be decreased to only 20% witch make a huge amount of economical savings.

 

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Pict 1.4: Dosing system for palladium in a chemical copper line using redox-potential and timers.

 

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Pict 1.5: The chemical copper line for printed circuits production at Ericsson Ingelsta in Norrköping

 

 

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Muskö May 2008

 

 

Created 2005-01-20  Last Update: 2013-01-15

 

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